Gear Hobbing Machine - Vertical

GLEASON- PFAUTER P 2400/2800

Condition: used, Year of construction: 2007, control Siemens Sinumerik 840 D weight 57.000 kg voltage 400 V Gleason PFAUTER CNC gear hobbing machine P 2400/2800 for gear cutting of cylindrical and worm gears as well as all other regularly occurring rollable profiles and shapes on the cylindrical workpiece circumference. Large gear hobbing machines from Gleason offer maximum productivity for roughing and finishing cylindrical gears for many industries: wind turbines, industrial gearboxes, mining and shipbuilding, gear machining and many more. The power range of the drive takes future tool developments into account. Of course, the gear hobbing head drive is also backlash-free. These machines are particularly well suited for use with state-of-the-art, cutting materials, regardless of whether dry or wet machining is preferred. The machine can be used for dry or wet machining and is also equipped with the appropriate chip conveyor for both machining methods. The machine is equipped with an internal profile milling head as a motorised milling head. --> Working range and technical data Nominal workpiece diameter: 2.400 mm --> Largest millable diameter approx.: 2.800 mm --> Smallest/largest distance between cutter and workpiece axis: 100/1.200 mm --> Largest axial slide travel (special design): 1.300 mm --> Largest clampable cutter (internal milling head): --> Diameter max: 440 mm --> Max. cutter width: 90 mm --> Swivel range of the internal profile milling head/vertical axis: +/- 15° --> Milling mandrel taper: HSK-B160 --> Maximum milling cutter travel: 300 mm --> Table diameter: 2.500 mm --> Part wheel diameter: 2.200 mm --> Table bore --> Diameter: 800 mm --> Depth: 875 mm Nsdpewzyp Iofx Ahvecn --> Maximum table load approx.: 40.000 kg --> Max. feed and rapid traverse speeds: --> axial (Z-axis): 4.000 mm/min --> radial (X-axis): 3.000 mm/min --> tangential (Y-axis): 3.000 mm/min --> Milling cutter cooling lubrication device/electric centrifugal pump: approx. 150 l/min --> Increased drop height of magnetic chip conveyor: 1,600 mm --> Increased main stand: 1,300 mm axial slide travel --> Internal profile milling head as motor milling head instead of standard motor milling head --> Max. millable profile depth in steel with approx. 600 N/mm² strength: approx. 65 mm --> Infinitely variable milling speed: 50 - 150 min?¹ --> Max. milling cutter diameter: 440 mm --> Min. milling cutter base circle diameter: 310 mm --> Max. milling cutter width: 90 mm --> Min. internal diameter at 0° bevel angle: 800 mm+) --> Max. workpiece height at 0° bevel angle: 600 mm --> Max. workpiece ring thickness (including clamping device): 500 mm

Condition: reconditioned (used), Year of construction: 1992, functionality: fully functional, center height: 150 mm, grinding length: 620 mm, center width: 680 mm, grinding wheel diameter: 350 mm, total width: 500 mm, Condition of the machine: The machine is currently in a used, non-overhauled condition. The following work carried out on the machine: - Complete disassembly of the entire machine except for the guides - Replacement of all sealing and wear parts of the entire machine - Replacement of the infeed spindle of the X-axis - Replacement of the main bearing of the workpiece spindle - Replacement of grinding spindle Nedpfx Ahjrz Nfljvocn - All machine assemblies are restored to as-new condition Geometry: - Scraping of the X-axis guide - Scraping the Z-axis guide - Grinding the X-axis table - Grinding the Z-axis table - Grinding the upper tables - Grinding of the assembly housing (workpiece headstock, grinding headstock and tailstock) - Creation of measurement report for TSCHUDIN cylindrical grinding machine Painting: The main assemblies are repainted, the rest of the machine retains the original paintwork Electronics: The complete electronics of the machine are checked, tested and defective switches and cables are replaced

Condition: used, Year of construction: 2008, control Siemens 840D Ncodpfx Ahswzypnovsn

Condition: excellent (used), Year of construction: 2000, Siemens control unit Njdjwh U Edepfx Ahvscn Bar passage 32 mm 2 x 12-position turrets with driven tools Main / counter spindle Y-axis turret top Parts lifting device Chip conveyor IRCO bar loading magazine

Condition: used, Year of construction: 1999, x-travel 2000 mm y-travel 800 mm z-travel 850 mm control HEIDENHAIN TNC 360 Njdpfxjv H Ertj Ahvocn total power requirement / kW weight of the machine ca. / t required space / m

Condition: like new (used), Year of construction: 2017, max. wheel diameter 100 mm gear width 26 mm max. module 31 min. module 0,1 Control Siemens 840 D SL Number of working hours 9598 h total power requirement 45 kW weight of the machine ca. 7 t dimensions of the machine ca. 4x3x2,5 m Gleason 100S gear shaping machine for the production of internally and externally toothed cylindrical gears and other cylindrical workpiece circumference regularly occurring profiles and moulds as well as for the production of profiles using the Ncodpfxov Ehbbe Ahvsn single part process. Technical data: Nominal workpiece diameter 100 mm Largest circumferential diameter 150 mm Machine nominal module approx. 3 mm (Guide value depending on the respective machining task.) Shaping spindle stroke speed range 0 - 3,000 1/min Stroke position adjustment range (manual) 20 mm Largest toothing width 26 mm Smallest pitch height of the hydrostatic inclined guide 400 mm Smallest/largest distance between tool axis - 20/+ 180 mm and workpiece axis Stand inclination range (manual) - 1/+ 11° Tool holder (manual clamping) HSK-D63 (hollow shank taper according to DIN 69063) Weight of the machine approx. 7,000 kg with robot cell

Condition: good (used), Year of construction: 2002, functionality: fully functional, USED Soraluce Soramill Model SP 10000 Travelling Column, Table Type CNC Milling Centre, with Automatic Oil Mist Lubricated Orthogonal Milling Head with 1 X 1 Degree Indexing and HEIDENHAIN TNC 430 M Control System. Year 2002 SN 8647 Table Area - 10000 x 1100 mm Column Traverse (X) - 8500 mm Vertical Traverse (Y) - 1600 mm Ram Traverse (Z) - 1200 mm Spindle Motor - 28 kW Spindle Taper - Standard ISO 50 BT50 tooling Pullstud - DIN 6987 2-Form A. ISO 7388/2-Form A Independent Gearbox with 2 Ranges Speed Range - 20 to 4000 RPM Feed Range - 5 to 5000 mm/min Rapid traverse rate - (X, Y, Z) 15,000 mm/min Preloaded double nuts and recirculating ballscrews to each axis. Linear Guiding System with recirculating cylindrical rollers and steel guideway assemblies in X, Y and Z axes Independent A.C Drive motor to each axis. Linear Transducer in X, Y and Z-axes with air purge system. Automatic tool clamping. Automatic hydraulic tool releasing device. CNC Control HEIDENHAIN TNC-430-M. (Flat TFT screen with digital drives) 9 axes CNC and 1 spindle, 5 of them simultaneously interpolated. Working area lighting Electrical cabinet cooling system Electrical cabinet lighting Heidenhain HR410 portable electronic handwheel with 3m spiral cable Horizontally articulated pendant for CNC control Orthogonal head 28KW, 800Nm, 1deg x 1 deg, 4000rpm oil lubricated Price includes oil cooling unit for both head and gearbox. Option G2, Ram prepared for 4000rpm, is also included. Coolant through the spindle type AD. Coolant system with 500l capacity tank with two pumps providing low and high pressure of 3 and 8 bars and 50l/min flow. The system includes a combined paper and magnetic drum-filtering unit. Standard operators platform fixed to the column 40 tools capacity toolchanger magazine, BT50 Max. Tool length = 400 mm. Max. Tool diameter: - With full magazine = 120 mm. With adjacent position empty = 250 mm. Max. Tool weight = 20 kg. Mean tool weight with full magazine = 10 kg. Max. Permitted total weight = 20 kg. Swarf Conveyor Hinge type conveyor belt Machine preparation for the addition of a 4th axis electro-mechanical table. Nodpfx Asr Hr Arshvocn Splash Guarding against swarf at the table front and both sides. Consists of four sliding front doors with a height from the floor of 2.100mm and a length of 1.700mm each one. Manually operated opening and closing with mechanical interlock. The doors can be opened for the full longitudinal traverse. The rear of the table is open. Protection in the back and both lateral sides of the machine column.

Condition: excellent (used), Year of construction: 2006, travel distance X-axis: 3,500 mm, travel distance Y-axis: 1,000 mm, travel distance Z-axis: 770 mm, rapid traverse X-axis: 30,000 m/min, rapid traverse Y-axis: 30,000 m/min, rapid traverse Z-axis: 30,000 m/min, table width: 1,000 mm, table length: 4,150 mm, table load: 4,000 kg, Magnum: powerful machining in machine construction and tool making Sk50 with extremely powerful spindel 50kw Glas scales in X/Y/Z Chip conveyor and coolant system Ncjdowycmmopfx Ahvsn X - Travel: 3500mm Y - Travel: 1000mm Z - Travel: 770mm Table Length: 4150mm Table Width: 1000mm Table load: 4000 Feed rate X-Axis: 30000mm/min. Feed rate Y-Axis: 30000mm/min. Feed rate Z-Axis: 30000mm/min. Spindle Taper: 50ISO/Bt/Mk Power on spindle: 50kW Speeds / ranges: 4500Rpm ATC / revolver: 50 Number of controlled axis:3 Chip conveyor: yes Coolantsystem: yes Length: 8000mm Width: 5000mm Height: 3700mm Weight: 30000kg

Condition: good (used), Year of construction: 1989, operating hours: 64,136 h, Centre height: 350 mm Turning length: 1000 mm Max. swing diameter over bed cover: 600 mm Max. swing diameter over cross slide: 360 mm Spindle bore: 107 mm Speed range: 16 – 3150 rpm Feed range longitudinal & face: 0.5 – 5000 mm/min Rapid traverse longitudinal & face: 9 m/min Main drive: 30 kW Dimensions of machine with chip conveyor (L x W x H): 5400 x 2200 x 2000 mm Weight: 6400 kg Accessories / Special features: • CNC control GILDEMEISTER EPL 2 with TFT display General description: CNC manual input control system with program entry via function and numeric keypad. All information is entered in dialogue with the screen. Integrated menu technology with plain text display of all functions. Operator keypad, display, and electronic handwheel located within a separate chip guard housing. The EPL control offers the following capabilities: • Direct interactive program entry and editing by the operator through the EPL control without manual technological preparation • NC programs in ISO/EIA format can be entered, output, or manually keyed in via the RS 232 serial interface Machining cycles: • Removal cycles for longitudinal, facing, and contour turning, including with allowance Nsdpfx Ahjvr Eh Eovscn • Thread cutting • Undercuts as per DIN 509-Form E and F and DIN 76; grind stock programmable • Axial and radial grooves as per DIN 471 and 472, including bottom finishing • 90° radii and 45° chamfers • Automatic cutter radius compensation for cycles, undercut, groove, radius, chamfer Programming: • Block-orientated, metric/inch, diameter for absolute entry, radius for incremental entry • Full circle programming, subroutine technology, hide levels for program sections, zero point offset, mode selection via menu Program entry and output: • Interactive via guided menu or direct in dialogue • Hydraulic 3-jaw chuck Ø 315 mm with through spindle bore Ø 80 mm • Hinged chip conveyor • 12-position tool turret VDI 40, 6 standard stations + 6 driven tool stations • Coolant system • RS 232 interface • Electronic handwheel • Electric foot switch for 3-jaw chuck and tailstock quill • Lighting • 12 various standard toolholders (to be finalized on site) Overhauled servo drive for main spindle, 06/2025 Siegfried Volz Werkzeugmaschinen Rüschebrinkstr. 151-153 DE - 44143 Dortmund - Wambel

Condition: used, Year of construction: 2013, Technical details: x-travel: 760 mm y-travel: 460 mm z-travel: 460 mm control: Heidenhain TNC 620 switched on hours: 20246 h spindle hours: 7724 h number of spindle speeds: 12.000 U/min. max. torque on the spindle: 75 - 95 Nm spindle taper MT: SK40 tool changer with: 24 Plätze table-size: 900 x 410 mm max. table load: 350 kg feed range: k.A. rapid traverse:: 36 m/min interface: RS232 control voltage: 24 DC V air-pressure connection: 6 / 8 bar total power requirement: 20 kVA Weight approx.: ca. 6,0 t dimension coolant device: 1,7 x 0,7 x 1,35 m dimension machine xH: 1,9 x 2,3 x 2,45 m Nsdpovhbpdsfx Ahvocn TNC620 (contouring control with up to 5 controlled axes, particularly suitable for universal milling), can be integrated into the network Safety doors with impact-resistant plastic window panes Chip conveyor Hydraulic unit Coolant preparation system Rittal cooling system on the control cabinet Work area Interior lighting *