Gear Shaping Machine

GLEASON- PFAUTER 100 S

Year of construction: 2018, condition: ready for operation (used), A gear flank grinding machine Reishauer, completely overhauled by Burri Werkzeugmaschinen, is available. Grinding spindle speed: 3500rpm, cutting speed: 63m/s, max. gear diameter: 360mm, module range: 0.1-7, number of teeth: 6-600, max. workpiece height: 160mm, max. helix angle: +/-45°, max. workpiece weight: approx. 60kg. Min. wheel root circle diameter: 250mm, grinding wheel dimensions X/Y/Z: 350mm/104mm/160mm, grinding worm diameter range: 270mm-350mm, max. grinding width: 175mm, max. workpiece speed: 800rpm. Includes profiling devices, balancing device, structure-borne noise contact control, compact filter system, cooling unit, cooling water recooler, robot automation, and transport trolleys. Documentation available. An on-site inspection is possible. Gjdpfew Rqwaox Agbobg

Condition: used, turning diameter over bed 2400 mm turning diameter over slide rest 2200 mm turning length 10000 mm power capacity 185 kW faceplate diameter 1650 mm turning speeds 1,5 -150 U/min max. workpiece weight 70000 kg clamping diameter 1400 mm Technical data Working range Maximum turning diameter over support: 2200 mm Maximum swing diameter over bed: 2400 mm Maximum turning length: 10,000 mm Clamping diameter in the headstock faceplate: 300 - 1,600 mm with special jaws up to 2,050 mm Clamping diameter in the tailstock faceplate: 300 - 1,400 mm Maximum workpiece weight: 70000 kg Gbodpjxddvnofx Agbsg Main drive, faceplate Faceplate diameter: 2000 mm Faceplate speeds, continuously adjustable in 4 stages: 1.5 - 150 rpm Maximum torque at rated speed: 220,000 Nm Drive power of main motor: 185 kW Flange centre point angle: 70° Supports Travel of the plunge slide: 500 mm Travel of the face slide: 1400 mm Quick adjustment, longitudinal: 2000 mm/min Quick adjustment, face: 800 mm/min Infinitely variable feed, longitudinal: 0.6 - 300 mm/min Infinitely variable feed, face: 0.3 - 120 mm/min Max. cutting force at support: 20,000 kg Tailstock Faceplate diameter (removable): 1650 mm Faceplate clamping diameter: 1400 mm Flange centre point angle: 70° Quick adjustment: 1250 mm/min Special equipment Copying device for first support Copying length 8500 mm Max. copying depth in one pass 500 mm Boring device: Boring bar 460 x 390 mm Drilling diameter 600 - 1000 mm Maximum drilling depth in one pass 2700 mm At Ks of 200 kp/mm² - s max. = 1.5 mm/rev a = max. chip cross-section 30 mm² at a projection of 1000 mm Reduced chip cross-section with increasing drilling depth A guide ruler for cone turning, adjustment angle up to 8° and a maximum cone length (in one pass) of 2000 mm, adjustment accuracy ± 5 minutes. A guide ruler for cone turning, adjustment angle up to 15° and a maximum cone length (in one pass) of 1000 mm, adjustment accuracy ± 5 minutes. 125 kg auxiliary crane on spindle box.

Condition: ready for operation (used), Year of construction: 1999, functionality: fully functional, Reishauer RZ 362A with approx. 60 sets of diamond wheels Grinding worm dimensions: Min/Max. outside diameter: 280/350 mm Width: 84/104 mm Max. module with restrictions: MOD 8.0 (DP 3.2) Number of starts: with restrictions up to 3 Max. usable width (axial shift): 90 mm Gjdpjxb Ufuefx Agbjbg For detailed technical information, please refer to the attached PDF file. Accessories: Dressing device Approx. 60 sets of diamond wheels Grinding stones Turbo separator

Condition: like new (used), Year of construction: 2010, Machine Type: CNC Cylindrical Grinding Machine Manufacturer: Fritz Studer AG Model: S22 Year of Manufacture: 2010 Control System: FANUC 31i-A CNC Machine Base: Granitan® S103 mineral casting Configuration: Fixed straight wheelhead for external (OD) grinding Automation: Automatic loading system with FANUC robot integration Distance Between Centers: 650 mm (25.6”) Center Height: 175 mm (6.9”) Max. Workpiece Weight: 150 kg (330 lbs) Max. Workpiece Length: 700 mm Max. Workpiece Diameter: 449 mm Grinding Wheel Diameter: 610 mm Grinding Wheel Width: 160 mm Grinding Wheel Speed: Up to 3,200 rpm Spindle Power: 15 kW (20.5 hp) Wheelhead Type: Fixed straight X-Axis Travel: 310 mm Z-Axis Travel: 850 mm X-Axis Max. Speed: 15,000 mm/min Gedjwl Uvkjpfx Agbebg Z-Axis Max. Speed: 30,000 mm/min C-Axis: Full rotation capability for workhead Programming Interface: StuderWIN with FANUC 31i-A Additional Software: StuderGRIND Automation Interfaces: Standard interfaces for loaders and peripherals Other Equipment: Rotary dresser, Heidenhain scales, various clamping fixtures

Condition: good (used), Year of construction: 2018, functionality: fully functional, MITUTOYO Contracer CV-2100M4 contour measuring device Horizontal measuring range X = 100mm Vertical measuring range Z = 50mm Column travel range Z2 = 350mm Inclination +/- 45° Dimensions (W, D, H) 745mm x 450mm x 885mm Total weight approx. 150kg Incl. PC system, Incl. cross table 218-001 Gjdpfevun Tpox Agbsbg Incl. rotating vice 2028-003

Year of construction: 2021, condition: new, type: gas-fired with central recuperator max. temperature: 1300°C max. furnace output: approx. 700 kg/h Gedpfx Agjg E S Inobjbg clear door opening (w x h): 600 x 400 mm number of burners: 6 number of control areas: 3 heating capacity: 720 kW el. total connected load: approx. 15 kVA PLC: Siemens S7

Condition: excellent (used), Year of construction: 2011, functionality: fully functional, CNC twin-spindle turning center Control: CNC path control including 19" TFT Siemens Sinumerik 840 D sl solution line with ERGOline control and with ShopTurn 3 G TECHNICAL DATA Max. turning diameter 340 mm Spindle distance 1470 mm Turning length 1135 mm Swing over bed 700 mm Swing to tool carrier 2540 mm Travel paths: X1 – Tool carrier I 270 mm Y1 – Tool carrier I 120 mm Z1 – Tool carrier I 1200 mm X2 – Tool carrier II 195 mm Y2 – Tool carrier II 80 mm Z2 – Tool carrier II 1200 mm X3 – Counter spindle slide 180 mm Z3 – Counter spindle slide 1200 mm Main spindle Integrated spindle motor ISM 102 Drive power (100/40% duty cycle) 40/48 kW Torque (100/40% duty cycle) 570/680 Nm Speed range 0-4000 rpm Bar diameter 102 mm Draw tube inner diameter 104 mm C-axis and spindle brake (angular resolution) 0.001° Counter spindle Integrated spindle motor ISM 76 Drive power (100/40% duty cycle) 25/32 kW Torque (100/40% duty cycle) 280/380 Nm Speed range 0-5000 rpm Bar diameter 65/75 mm C-axis (angular resolution) 0.001° Slide 1 Tool carrier (direct drive) Number of tools 12 Tool holder diameter VDI (DIN 69880) 40 mm Maximum power (100/40% duty cycle) 10.9/14.2 kW Maximum torque (100/40% duty cycle) 26/34 Nm Speed range 40 – 10,000 rpm Slide 2 Tool carrier (direct drive) Number of tools 12 Tool holder diameter VDI (DIN 69880) 40 mm Maximum power (100/40% duty cycle) 10.9/14.2 kW Maximum torque (100/40% duty cycle) 26/34 Nm Speed range 40 – 10,000 rpm Slide 3 Rapid traverse speed X/Z axis 30/45 m/min Tool resolution Z axis 0.001° Feed force (40% duty cycle) X/Z axis 16/13 kN EQUIPMENT/ACCESSORIES  IRCO ILS-RBK 100/16 short-bar loader  Various main spindle reducers  NC-controlled workpiece retrieval device from both the main and counter spindles The device consists of an NC-controlled *Horizontal axis *Swivel unit *Vertical axis *2-jaw gripper for interchangeable gripper jaws  Conveyor belt for removing workpieces from the machine Gedowcd S Nepfx Agbjbg  8/20 bar coolant system with immersion cooler  Chip conveyor  Oil mist extraction  Control cabinet cooling unit (up to 40°)  Counter spindle slide  Easy-Tool monitor  1 collet chuck for quick-change clamping head size 100 for the main spindle  1 collet chuck for quick-change clamping head size 100, Nova Achsfix for the counter spindle  Approx. 40 various quick-change clamping heads size 100 (complete inventory)  Pneumatic tool changer, ø 100 mm  Approx. 50 various tool holders, fixed and driven (complete inventory)  Mounting elements  Documentation

Condition: like new (used), Year of construction: 1987, functionality: fully functional, machine/vehicle number: 61373, IT IS IN WORKING CONDITION Gbjdpfovwlf Iex Agbog

Condition: used, Year of construction: 2002, grinding diameter 350 mm grinding length 1000 mm centre height 175 mm dimensions of the machine ca. 3,6/3,5 m Photos of identical machine with centre height 225mm Base: Kellenberger Kel-Varia UR175-1000 Kelco 120 Grinding head UR with T1-T2-T3 Basic equipment: -T1 500mm grinding disc diameter -T2 400mm grinding wheel diameter -Infinitely variable, high-resolution axis -Marposs measuring device for tool measurement -Active longitudinal positioning -GAP on T1 and T2 from ELASO contactless integrated in the control interface Semi-automatic balancing from ELASO integrated into the control interface -Tailstock with manual retraction -MK5 workpiece headstock with short taper DIN 55026 Belt-driven internal grinding device Options at an extra charge: - New high-precision workhead with torque drive - Internal grinding device for high-frequency spindles diameter 120mm -HF internal grinding spindle Fischer MFM-1224/42/31 D-21 -HF spindle with HSK holder 24,000 rpm with integrated GAP sensor. (delivery time) -CNC-controlled C-axis non-circular grinding -hydrostatic threaded spindle in x -new hydrostatic unit with only 1 pump and pressure accumulator thus better energy efficiency. -monitoring of the water content in the hydrostatic system -Suction system Further options available on request Mechanical overhaul: -Complete machine overhauled according to Kellenberger measurement protocol -New service-friendly cab -repainting Electrical overhaul: -New modern CNC CIRCULAR GRINDING MACHINE control with BEMA rough grinding surface -New control cabinet -New drive technology -Replacement of all electrical cables Berus pressure switches etc. -New absolute glass scales in x and z -New absolute rotary encoder (for B-axis) Control system: The grinding software consists of a basic licence and various options that are possible depending depending on the equipment of the machine. Basic software - External and internal pendulum grinding - External and internal plunge-cut grinding - External and internal pendulum grinding Gbsdpjuxfucofx Agbsg - External and internal plunge-cut grinding - External and internal taper pendulum grinding - External and internal radius grinding, radius dressed on disc - Semi-automatic pendulum grinding - Workpiece zeroing - Grinding wheel zeroing - Measuring the dressing diamonds - 2 moulding diamonds - 1 shaped diamond or dressing roll (dressing roll required) - Moulding roller (dressing roller required) - 3 Flat dresser - Corrections - Z-position measurement (probe required) - GAP probing (grinding device required) OPTIONS at an extra charge: Software profile plunge-cut grinding: - External and internal profile plunge-cut grinding with profile disc Profile grinding software: - External and internal profile grinding with straight disc Software thread grinding: - Single and multi-start external and internal thread grinding with thread on the disc disc Dressing. Dressing of single and multi-groove discs. Flank angle freely selectable. Trapezoidal thread grinding software: - Additional dressing of trapezoidal threads possible External and internal non-circular plunge-cut grinding: - External and internal non-circular plunge-cut grinding Non-circular grinding software: A prerequisite for non-circular grinding is that the workpiece axis is equipped with a high-resolution rotary encoder so th...

Condition: used, TECHNICAL DETAILS - Number of axes : 7 - Number of spindles : 2 MAIN SPINDLE - Max. bar diameter : 25.4 [mm] - Max. machining length : 195 [mm] - Spindle speeds : 10000 [rpm] - Spindle power : 8.2 [kW] - C axis indexing precision : 0.001 [°] COUNTER-SPINDLE - Max. bar diameter : 25.4 [mm] - Spindle speeds : 10000 [rpm] Godpfx Agsuha U Hobsbg - Spindle power : 8.2 [kW] - C axis indexing precision : 0.001 [°] GUIDE BUSH HOLDER 1 - Number of positions : 9 - Number of motorized positions : 4 - Live tools speed : 5000 [rpm] GUIDE BUSH HOLDER 2 - Number of positions : 8 SECONDARY OPERATION - Number of positions : 8 - Number of motorized positions : 4 - Live tools speed : 7500 [rpm] POWER SUPPLY - Supply voltage : 400 [V] WEIGHT & DIMENSIONS - Machine floor space : 2.912 x 1.300 [mm] - Machine height : 1.720 [mm] - Machine weight : 2.400 [kg] MACHINE HOURS - Number of hours under power : 44140 [h] - Number of working hours : 28118 [h] - Number of spindle hours : 15281 [h] EQUIPMENT - CNC : Fanuc 31i-B - 3 colors status lamp - Rotating tool motor on : S11, S51 - Rotating guide bush - Parts catcher - Parts conveying strip - Ejection of workpiece - Chips conveyor - Coolant tank : KNOLL KF 200/1200 * with high-pressure pump - Bar loader : Tornos Robobar SBF 326 - Fire extinguisher * NB : working order not guaranteed. To have it checked by a qualified organization of the buyer.