Complete processing line

Tofflon JOY Collagen Powder Production Line

We offer a complete industrial production line designed for the extraction, purification, concentration and spray drying of collagen derived from fish processing by-products.

The production line is designed to process fish skin and fish bones into collagen powder using controlled enzymatic hydrolysis, mechanical separation, filtration, ion exchange purification, evaporation and spray drying.

The system integrates multiple processing stages into one industrial production solution.

Main Equipment Included

1. Collagen Extraction and Enzymatic Hydrolysis System

3 × stainless steel enzymatic reaction tanks, each with 3,000 L effective capacity

SUS316L product-contact surfaces

Heating jackets, insulation and agitators

Enzyme preparation and acid dosing tanks

Pumps, vibrating screen and intermediate storage tanks

Temperature, level and pH monitoring

Siemens PLC control system

2. Separation System

Industrial decanter centrifuge, model LW350, capacity 2–3 t/h

Disc separator, model BDY311, capacity 2–3 t/h

Stainless steel receiving and storage tanks

Transfer pumps and process control system

3. Purification and Decolorization System

Anion and cation exchange columns

Activated carbon filtration system

Stainless steel plate filtration unit

Regeneration tanks

Heat exchanger and transfer pumps

Automated process control

4. Concentration and Drying System

Double-effect falling film evaporator

Water evaporation capacity: 1,600 kg/h

Concentrate holding tanks

Industrial spray dryer

Spray dryer water evaporation capacity: 150 kg/h

Hot air generation and powder collection system

5. Cleaning and Water Treatment

Automatic CIP cleaning system with 4 × 3,000 L tanks

CIP circulation pumps

Reverse osmosis (RO) water treatment system
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Water treatment capacity: 5,000 L/h

Stainless steel process piping and associated equipment

Technical Specifications

Finished product: Fish collagen powder

Nominal production capacity: Approx. 1,000 kg/day

Raw material requirement: Approx. 5–6 tonnes/day

Steam requirement: Approx. 2 tonnes/hour

Electrical power requirement: Approx. 300 kW

Compressed air requirement: Approx. 1 m³/hour

Cooling system: Circulating cooling water

Main process materials: Stainless steel SUS304 / SUS316L

Automation: Siemens PLC and touchscreen control systems

Production Process

Raw material washing → Enzymatic hydrolysis → Filtration → Decanter separation → Disc separation → Ion exchange purification → Activated carbon filtration → Sterilization → Concentration → Spray drying → Powder collection and packaging.

Applications

The production line is intended for industrial processing of fish-derived raw materials into collagen powder.

Potential applications include:

Marine collagen production

Fish processing by-product valorization

Collagen ingredient manufacturing

Food ingredient production

Nutraceutical raw material processing

Final product specifications and suitability for particular applications depend on the selected process parameters, raw material quality and validation.

Additional Information

The system is designed as an integrated industrial processing line, including extraction, separation, purification, concentration, drying, cleaning and water treatment equipment.

Detailed equipment specifications and technical documentation are available upon request.