Automated part washing system

Karl Roll RUK0200-130-150-04

Karl Roll RUK0200-130-150-04 Automated part washing system (2021)

The automatic cleaning system is used exclusively for cleaning and degreasing metal parts using aqueous media. Including a VE-Water supply

3x400V/50Hz-415kW/647A total connected power

2000x1300x1600mm batch size/workpiece carrier size (L x W x H)
8.0 batches/hour max. throughput with a batch weight of 300kg (including workpiece carrier) depending on the program
450 kg (carrier + goods) max. batch weight/The weight must be evenly distributed in the basket
Cleaning station volume
7550 liters approx. Station 1
6900 liters approx. Station 2
6900 liters approx. Station 3
7500 liters approx. VE water tank
Heating - electric
96 kW Station 1
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72 kW Station 2
72 kW Station 3
24 kW VE water tank
72 kW Hot air station
75 °C max. temperature cleaning baths
65°C max. temperature VE water tanks
Process
Station 1: Cleaning 1 in aqueous solution, hot
Filter circuit with pressure monitoring
Pressure recirculation device
Fluid draining
Oil separator
Short stroke via trolley
Re-dosing of 2 different media,
Refilling directly or via pump cascade from station 2.
Station 2: Rinse 1 in hot aqueous solution
Filter circuit with pressure monitoring
Short stroke via trolley
Refilling directly or via pump cascade from station 3.
Station 3: Rinse 2 in hot aqueous solution
Filter circuit with pressure monitoring
Short stroke via trolley
DI water recirculation system,
Refill directly.
Station 4 on unloading track: Hot air drying
Fans
Heating coil with temperature monitoring
Air supply via filter
Adjustable Bypass exhaust air Condition: Very Good